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igus® Ltd.
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Electrotechnical equivalent energy chain cables with core cross section of 4x1.5mm²
Function units for transmitting energy to machines require a large number of electrical cables, often mainly thin and cost-effective control cables like this new generation of the CF8xx cable series. Mostly available as sold by the metre, many cables are similar in structure and have electrically identical specifications. In the rarest of cases, however, do cables that are supposedly cost-effective to purchase meet the requirements of complex machines and applications. This often leads to downtime and high repair costs later on - with correspondingly negative effects on Life Cycle Costing (LCC) and Total Cost of Ownership (TCO).
In order to avoid that and also significantly reduce the cost, the checklist presented in this free white paper can help decision makers. The list presents the key factors for cable selection and illustrates the relevance of the essential parameters for all decision makers.
Since the middle of the 1980s, the technical requirements of energy chain systems on the part of the machine and plant manufacturers have been steadily increasing. Travels have become longer, movements quicker and bend radii smaller. Core and jacket damage, jacket abrasion and corkscrews were the consequences for machine builders and end customers. igus faced the challenges and together with the University of Applied Sciences, Cologne, developed cables that could withstand a high degree of mechanical stress.
After extensive tests in the igus test lab, it became clear that the cables with cores wound in bundles, short pitch lengths, high tensile strength centre elements and gusset-filling extruded outer jackets exceeded expectations. Meanwhile, the product range comprises over 1,350 cables for different application areas. Since 2013, igus has guaranteed a service life of 36 months or up to 10 million double strokes, depending on which occurs first.
A system that has to operate around the clock under high-performance pressure requires the highest standards - also from the suppliers of the individual components of the machine. An example of this would be the "Speedmounter" system from IPTE GmbH. By using our energy chains and chainflex data cables, the company can reduce maintenance intervals and save considerable costs. In addition, our cables impress with their special design with gusset-filling extruded inner jacket and retain their transmission properties after many millions of double strokes.
The company WALDRICH COBURG GmbH deals with the complete machining of large components such as diesel engines, generators and ship propellers. The consequences are ever-increasing machining centres and increasing demands on machine technology. For the company, we have developed a special complete solution with a measuring system cable that reliably transmits the signals over a long distance and ensures high machine availability.
The Bochum University team has been working on the development of a solar vehicle for 18 years. It should be designed in such a way that it can easily handle the toughest conditions. Against this background, all components have to cope with the tough demands and at the same time have a low weight. Our servo cables have a special cable design that ensures the high current carrying capacity and withstands the mechanical loads due to motion and vibration, so that there are no interruptions to the power supply. They are very tough, therefore they are ideally suited to thermal stress.
We issue a 36-month guarantee on our cables with confidence, as we are able to make reliable predictions about the service life of our cables due to over 30 years of experience in our 3,800m² test laboratory and 700 concurrently undertaken experiments.
igus is now the first German firm to have this promise validated for chainflex cables. In a complex certification process, the US "Underwriters Laboratories" institute confirmed the accuracy of the "igus® 36-month chainflex® cable guarantee and service life calculator based on two billion test cycles per year"promise. This makes the Cologne-based company the first in Europe to have the veracity of an advertising statement confirmed by a testing institution. In future, every chainflex® cable that leaves the factory anywhere in the world will be identified by the UL marketing label with its unique number (B129699), referring to igus®.
A total of 1044 of the over 1350 cables in the portfolio and available from stock, already have classic UL approval. This is a prerequisite for the smooth commissioning of plant in the USA. The export of plant to America will therefore run smoothly. The combination of UL approval and a UL marketing label benefits exports twice over.
These statements create reliability and planning security for your entire investment process; all the more so now that they have been confirmed by an external body! Try it out yourself online with the certified service life calculation for chainflex® cables:
On our homepage, you will quickly find our chainflex cables for moving applications.
Filter your cables, e.g. according to number of cores and conductor nominal cross section or further requirements.
Receive a selection of suitable cables and hence reduce costs and improve technology.
Two billion annual test cycles for guaranteed safety against failure.
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