My contact person
igus® Ltd.

Caswell Road

Northampton, NN4 7PW

01604 677240

Wear-resistant polymer gears

From a single part to high-volume production of up to several millions


Gears made of iglidur® high-performance polymers enable lubrication-free and maintenance-free use.
Thanks to their special combination of base polymers, fibres, extenders and solid lubricants, they are extremely wear-resistant. Our gears have already successfully proven themselves in different applications.
iglidur® materials are thoroughly tested in our own Testlab.
In accordance with the predominant parameters in your application, we provide you with free, non-binding advice on the right materials and manufacturing and tool technology needed to form your individual gears (toothed component) in a reliable process.
You can place an order with igus with no minimum order quantity.

Contact our experts now
gears

Our manufacturing procedure for plastic gear pinions

Injection moulding gears

Injection moulding

  • From our largest possible variety of iglidur® materials
  • Standard dimensions available
  • Different shaft-hub combinations available
  • Individual high-volume production of special parts
  • Economic high-volume production
  • Matching racks available. 

Buy now!

3D printed gears

3D printing

  • Delivery time from one to three days
  • No minimum order quantity
  • CAD configurator for gears and racks online
  • For prototypes
  • Custom designs available. 
  • Various mateiral options. 
  • High wear rate

Buy now!

Mechanically manufactured gears

Machining

  • Made of iglidur® bar stock
  • Economically efficient in the case of small to medium-sized quantities
  • For high-volume gears
  • Various materials to choose from
  • FDA options available. 
  • Custom design options

Buy now!

Do you require individual gears?


We will manufacture the right gears for you. Be it, e.g. with helical toothing, made of another material or specific dimensions?
We are happy to support and advise you and take care of your special solution.
 
 

Request individual gears now
Customised gear

Application examples with polymer gears


 


Why we developed our gears

iglidur® gears have proven their worth in different gearboxes and have also been tested under realistic conditions of use in the igus test laboratory. For example, torque fluctuations, efficiency and backlash of the gearboxes with polymer gears are electrically measured and evaluated. The gathered empirical values allow for continuous optimisation of our gears and use in wear-intensive continuous application.
 
iglidur® gears are characterised by their special wear resistance in use. Due to their special material composition of base polymers, fibres, fillers and solid lubricants, they have very low wear properties and do not require additional lubricants. This extends maintenance intervals and reduces expensive downtime minutes.

Test laboratory for igus gear pinions

Frequently asked questions about gear pinions

What is a gear pinion?

A gear pinion is a round component that has uniformly distributed teeth around its circumference. It transfers force between two rotating gears or between a gear and a rack. Depending on the application, further types are used. 

What kinds of gear pinions are there?

The most common kinds of gear pinions are:  
• Spur gears (you can find them in our online shop) 
• Racks 
• Worm gears 
• Bevel gears 
Different kinds of gear and toothing are often combined with each other in order to implement certain sequences of movement.  

How are the gear pinions made from plastic?

At igus, gears are made with the help of three manufacturing methods:
• Injection moulding with iglidur® granulate materials 
• Mechanical processing with iglidur® bar stock as the material  
• 3D printing with iglidur® SLS or FDM materials 
Depending on the enquiry, we will advise you on manufacturing methods and work with you to find the best  economical solution – free of charge, no strings attached.   

 

Read more here

Polymer gear instead of metal gear

Tech up and cost down - now

Polymer gears are cost-effective, do not require external lubrication and are maintenance-free.
In contrast to metal gears, our polymer ones contain solid lubricants, which reduce friction.
Furthermore, certain fillers ensure an additional
improvement of the mechanical properties.
 
Overview of benefits

  • Lubrication-free
  • Maintenance-free
  • Lightweight
  • Noise-reducing
  • Corrosion-free

Metal vs. polymer gear

Further information on our materials used in gear pinions

gears sample

Request your free sample today.

If you would like to order a free sample or sample box to try, please do so and discover more about the iglidur® gears. 
 
 

Contact us for a free sample now!
Test laboratory

Largest test lab in the industry

We carry out tests so that you do not have to experiment. Find out how our iglidur® polymer plain bearings are tested in the largest test laboratory in the industry. We also carry out individual customer tests here.

Visit the test laboratory
iglidur

What is iglidur®?

What are iglidur materials made of? What is behind the self-lubrication effect? Find out more about the functionality of iglidur®.
 
 

What is iglidur®?

Consulting

I would be happy to answer your questions personally

Shipping and consultation

In person:

Monday to Friday from 8am - 8pm.

Online:

24h