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igus® Ltd.

Caswell Road

Northampton, NN4 7PW

01604 677240

triflex® R (R for "round") is the third generation 3-axis energy chains from igus®. The multiaxial energy supply system triflex® R has been specially developed for the sophisticated 6-axis robotic applications in harsh industrial environments. Some of the important design features are: Fiber rod option for the partial reinforcement of the triflex® R, approximately ±10° Torsion per chain link, high tensile strength through ball-and-socket joint. In the meantime, the triflex® R product range consists of more than 100 components, so that all requirements of large welding robots up to the small pallet robots can be met. triflex® R has received the iF design award.

Typical industrial sectors and applications:

First choice for industrial robots, machine tools, 6-axle handling equipment, conveyor technology, general mechanical engineering and many more.

Overview of triflex® R applications:

Cable protection

triflex® as cable protection system in corporate colour at ING Bank.

Automatic injection moulding

Here, a triflex® from igus® protects the pneumatic lines attached to a robot: it is an integrated part of an injection moulding line.

Industry washing facility

A robot is positioned in a washing chamber and the cables for sensor or pneumatic hoses revive its six axles.

CNC technology

CNC drilling or milling – simultaneously at both sides of the machine tool shaft.

Automotive industry

Electronic components in vehicles are checked over again in the last production segment – robots check all the systems on the interior.

Automation

Robot controlled procedure in the car industry: Spot welding or arc welding are applications that are used in very different assemblies.

Automotive industry

The demand for reliable, energy-saving light solutions is growing.

Antenna

A Discone antenna rotates about + / - 360 degrees an in the vertical axis about + / - 130 degrees.

Four-fold load capability

Multi-dimensionally moving energy supply system for a palletising robot

Robotic systems in automotive welding and assembly lines

Multi-axis energy supply with low-profile design.

Mobile laser hardening system

Reliable 3D energy-chain for a mobile laser hardening system

CNC multi-spindle lathes

Greater freedom of motion at very high cycle rates

3D plasma cutting heads

Having the ability to move in all directions, 3D energy chains permit axes to swivel continuously.

Assembly robot

Clean separation of various media in the automobile industry.

Hall crane equipment

This energy supply saves space by avoiding the trough.

Multi-directional sideloader

This sideloader solves flexible logistics tasks for wooden panels.

Melting furnace

This furnace, which is used to melt stainless steel, is operated at very high temperatures.

Welding robot

Increased speeds and acceleration by exchanging festoonings with e-chains®.

CNC machine

This equipment is used to machine metal components used in construction equipment.

Zoom X-Ray detector

Only maintenance-free components can be used in this x-ray application.

Robots in the automotive industry

An uncluttered work space without distracting cables for high reliability.

Spot-welding robot

An uncluttered work space and fewer malfunctions are possible without distracting cables.

Inspection robot

Light-weight and mobile robot to inspect pipes on inclines and declines.

Automotive industry

Multidimensionally moveable energy supply systems provide the highest flexibility and the longest holding times in all complex movements, and at the same time are installation friendly.

Clean room technology

The number of freely hanging cables should be bundled together. The specific movements executed by the robot stress the energy cables to a high degree.

Pharmaceutical industry

The task was to design a reliable handling and also update it optically according to the latest technology.

8 hours saved in installation

By the use of triflex® RS, the start-up of a complete system for robot-aided production of household appliances could be shortened from 12 to 4 hours.

Multi-axis robots

Maintenance free with cables and multi-dimensional energy chains.

Satellite salvage service

An increasing amount of space junk, in other words no longer required or defect parts from space missions orbiting the earth, is also threatening current missions.

Household appliances production

Just 24 hours passed between order, delivery and installation. The entire system functions without any problem from the first day on.

Photovoltaics

Dust, sand, heat and rain: Energy chain for the solar technology for multiaxial movements in a photovoltaic plant.

Project ADVOCUT

Design of a machine tool with highly integrated mechatronic milling module.

Suspended articulated arm robot

triflex® R as a complete solution for several tasks at once on a suspended robot

Assembly line

Robot in a Ford assembly line in Cologne.

Handling system

Robotic handling system for circuit boards. Flexible energy supply system in use in clean room technology.

Automatic screwdriver system

A faultless supply of screws is guaranteed by the bend protection of the triflex® R system.

Dummy robot

A very high acceleration provided an enormouschallenge for the design engineers of this robot.

Cable guide on the robot

Prior to the use of the e-chain®, the cables were fastened with cable ties. That frequently led to entangled cables and the corkscrew effect, which lets the cables become susceptible to core ruptures.

Cable guide on the robot

In the case of these robots, the hosepackage had to be replaced very fewweeks.

Cable guide on the industrial robot

With this industrial robot, a fixed pipe between the 3rd and 6th axis was replaced with a three-dimensional triflex® R energy chain.

Laser measuring telescope

The rotary motion in both directions by up to 310° is also possible at high speeds of up to 20 meters per second.

Robot for printed circuit boardhandling

For the handling of printed circuit boards, a six-axis robot is used in the case of this application instead of the usual linear systems.

Photovoltaic tracking system

Automatically aligning the photovoltaic tracking systems to the position of the sun with the aid of lubricant-free plastic plain bearings produces a particularly high efficiency.

Laser-welding-robot

This laser welding robot works extremely fast. Here, a very flexible and, above all, fail-safe energy supply system is required.

Large Binocular Telescope

After its completion, this giant telescope in Arizona(USA) will look deep into our universe; the two mainmirrors each have diameter of 8.4 metres.

SCARA robot

The special feature of thisapplication is the hot chips produced during the machining process, which do not stick tothe igus® e-chain® and therefore extremely reduce the maintenance expenditure as a result.

Dragon robot

A robot as an actor: Tradinno is one of the main actors in Germany's oldest folk play the "Further Drachenstich".

Assembly robot

The combination of movements in different axes makes it difficult to dimension the cables properly. If they are too short, they tear.

High-frequency
spindle robot

This high-frequency spindle robot has been improved – not only in terms of looks – by the use of the universal module triflex® RS.

Industrial scanners

Here, igus® e-chains® are used in two industrial scanner applications. With the first application, cracks can be determined in concrete slabs.

Control robot

This robot in a car factory is the “supervisor” over five smaller robots that supply it.

Assembly robot

These robots assemble household appliances such as dishwashers. They ensure safe handling when welding two plastic moulded parts.

Lithotripter

This device breaks down kidney stones using electromagnetic shock waves, so that an operation is no longer necessary.

Spot-welding robot

The downtimes have been drastically reduced through the use of an igus® solution for this robot in automotive construction, too.

Robot for car glass handling

igus® triflex® R has successfully replaced the previous solution attempted with this robot, too.

Robot in car factory

Extremely cramped conditions repeatedly led to problems with energy chains used with robots in a car factory.

Robot arm for labeling

The robot arm in this application labels car parts. Its special feature is the almost fence- less operation.

MIG welding robot

Cable protection is particularly important for this application, since the welding robot works with gas!

Cableway switch

Every day, the cableway cabins on the Kitzsteinhorn cableway have to be moved off or put back onto the storage sidings in the top and bottom stations.

Self-stabilizing platform "Ampelmann“

This platform, which has been given the name “Ampelmann”, is used on the open sea.

Tobacco packaging

A lot of dust occurs during the tobacco packing. For this reason, an e-chain® that works perfectly even under very dusty conditions had to be found for this packaging machine.

Test equipment

Robot energy chain triflex® R in test equipment for the pharmaceutical industry.

Nuclear physics

A telescope that allows research and observation of the Tscherenkow radiation in an international project can rotate around two axles.

Further interesting applications from extremely diverse areas can be found here.


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