Cable Assembly - readycable®

Cable assemblies are ready-to-connect cables that include connectors pre-installed according to specific manufacturer standards. Instead of buying loose cables and connectors separately and assembling them yourself, igus provides readycable® solutions:

• Built using chainflex® continuous-flex cables, designed for dynamic applications in energy chains.
• Available for bus, motor, servo, and encoder connections, compatible with over 30+ drive manufacturers (e.g., Siemens, Allen Bradley, Beckhoff).
• Fully tested in igus’ 3,800 m² lab for long service life under continuous motion.
• Benefits:
• Plug-and-play installation → saves time and reduces errors.
• UL-verified service life guarantee (up to 4 years or 10 million cycles).
• Custom lengths, no minimum order quantity.
• Industrial connectors from brands like Harting, TE Connectivity, Yamaichi.

Cable harnessing refers to the process of attaching connectors to cables and bundling them into a ready-to-use configuration. At igus, this is a core competence:

• Uses highly flexible chainflex® cables combined with premium connectors.
• Performed with industrial precision (crimp-force monitoring, automated stripping/crimping).
• Every harnessed cable is 100% tested for electrical safety and mechanical durability.
• Offered through readycable® (individual harnessed cables) and readychain® (complete pre-assembled energy chain systems).
• Benefits:
1. One supplier, one part number → simplifies procurement.
2. Reduces assembly time by up to 95%.
3. Custom harnessing for any application, even batch size 1.
4. Optional smart cable monitoring for predictive maintenance.

• Ready to connect directly from the cable manufacturer.
• Developed for energy chains.
• Up to seven price categories with the same electrical specification.
• Service life that can be calculated online
• To your required length: with centimetre accuracy.
• No minimum order value, from quantity 1.
• Custom assembly is part of our daily business.
• Industrial, machine-supported cable harnessing with crimp force and crimp depth monitoring for each cable.
• 14 worldwide networked production sites with standardised processes.
• 100% function testing with digital and logic testing for each cable, including a seal of approval.
• Option to add smart cable monitoring.

igus® readycables® are engineered for continuous motion, tested for millions of cycles in energy chains, and feature precise OEM-matched connectors. They outlast standard cables in dynamic applications and reduce installation errors.

igus® tests all cables assemblies in a test lab under real-world conditions, measuring bending cycles, mechanical stress, temperature resistance, and electrical performance to ensure durability.

igus® readycable® supports over 40 manufacturing brands and standards including Siemens, Beckhoff, SEW-EURODRIVE and Allen-Bradley. All cables meet UL, CSA, and CE standards for global compliance.

Pre-tested and optimised for flexing applications, readycable® assemblies prevent failures, minimise maintenance, and extend service life, ensuring uninterrupted operation.

chainflex® cables offer high-strand conductors, optimised shielding, and durable PVC, PUR, or TPE jackets. They resist oil, UV, and chemicals, with tested service life data for predictive maintenance.

igus® chainflex® cables exceed 10 million cycles in dynamic tests, while standard cables fail prematurely due to conductor breakage and insulation wear.

Yes. Most igus® robotic cables handle ±180° torsion per meter, and the CFROBOT8+ can handle ±360° torsion per meter, making them ideal for robotic arms, C-tracks, and multi-axis motion applications.

Use the readycable online configurator or consult our engineers. Selection is based on bending radius, travel length, environment, and required certifications.

igus® maintains an extensive stock of cables and connectors. For custom orders, lead times vary based on based on the complexity of the design. Contact us for current lead times.

igus® cables feature >80% braided shield coverage, minimising EMI and ensuring signal integrity in industrial automation and control systems.

Yes. TPE jackets withstand up to 180°C. Oil-resistant and flame-retardant options ensure optimal performance in harsh conditions.

igus® cables follow strict bending radius guidelines:

• Standard dynamic applications: 5-15x cable diameter
• Robotic cables: 6.8-10x cable diameter

Yes. igus® offers ethernet, bus, and fibre optic cables with high-performance shielding for uninterrupted data transmission in motion applications.

igus® provides a service life calculator based on millions of test cycles. Enter movement parameters to estimate cable lifespan and optimise maintenance.

Yes. igus® designs custom cables with specific lengths, connectors, shielding, and insulation materials. Contact us for a tailored solution.

• You can select the cable yourself, or we’ll do it for you. Our sales team can even visit your machine to recommend the most cost-effective solution.
• We offer up to 7 cable qualities to ensure the best fit for almost any application, including torsion (e.g., industrial robots).
• Ordering is simple: just provide your article number, and we’ll quote you directly.

• We can integrate your current supplier’s article numbers as “ident-numbers” in our system, so you can continue using them.
• Ident-numbers are printed on both the cable and delivery note alongside the igus® MAT number.
• Additional benefits include one-time credit notes, project discounts, 36-month guarantee, and fast delivery starting from 24 hours.

Yes! Custom labelling solutions are available, even for single units.

• Absolutely. We offer around 6,000 ready-to-connect drive cables across 40 manufacturer standards.
• If a standard isn’t listed, we can still quote in most cases using:
• Our extensive igus® database with manufacturer documentation
• Original cable samples
• Customer-supplied documentation

• Yes, 100% of harnessed cables are tested for digital continuity, pinouts, HIPOT, and visual QC.
• Each cable receives a unique test label and report for full traceability.
• Additionally, all chainflex cables are batch-tested (20%) in the industry’s largest e-chain® cable test lab.

• Our cables can reduce bending radius, saving installation space, weight, shipping costs, and chain length.
• We deliver custom cable lengths from batch size 1.
• Beyond cost savings, we provide solutions that add more value than standard products.