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Drones, UAVs and other unmanned flight systems are becoming an increasingly integral part of everyday life, from autonomous flying taxis to delivery drones transporting packages. These applications place demanding requirements on every component: low weight, reliable operation in all weather conditions and long service life are essential for safe and efficient flight.
Companies such as Babcock are now collaborating with technology companies to design and build autonomous counter-drone platforms and the Ministry of defence awarding UK suppliers to develop a low-cost interceptor, which will be developed to protect the UK from airborne threats so drones are now appearing in our every day lives.
But how do we cope with the challenges that come with manufacturing drones? How can companies reduce weight? How can they manufacture sustainably? All of these considerations need to be designed in and thouhgt about.
igus® high‑performance polymer components are ideally suited to these challenges. They operate without additional lubrication, run quietly and remain completely corrosion‑free, making them perfect for lightweight aerial systems. In addition, many iglidur® materials meet the stringent FAR 25.853 fire protection standard, ensuring compliance with aviation safety regulations.
| Components within drones/ UAV | Application | Benefit/ feature |
|---|---|---|
| Plain bearings | Folding and pivoting arms | Maintenance and lubrication-free, Lightweight |
| Energy chains | Ideal for docking stations | Cable management, reliable, robust, flexible |
| Spherical bearings | Gimbals for cameras | Smooth operation |
| Leadscrews | Battery swapping | Accuracy, reliability |
| Linear guides | Inspection | Precise and accurate movement |
You need lightweight components in drones. Ideally a clean environment and predicable service life ensures that the drones operation will not be compromised.
Depending on the drone depends on the way they are manufactured. A lot of our customers that manufacture drones do it in stages. They use multiple methods of manufacturing, from 3d printing, injection moulding, welding etc.
UAV drones are unmanned drones, or unmanned aerial vehicle.
UAV stands for unmanned aerial vehicles
It will depend on which bearings you are using. If they are igus bearings then they will not require oil or any kind of lubrication. If they are metal bearings they may need lubricating,
It depends on the drone and where in the drone the bearings are being used. There are plain bearings, spherical bearings, pivot bearings as well as 3d printed bearings.

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