Plain bearings in heavy-duty applications

Overview of the test results

LAB_loadtest
In comparison: lubricated metal bearings and self-lubricating igutex® plain bearings
IGL_GEN_Welle_und_Stahl-Lager_DE_1

Steel bearing 16MnCr5, hardened

  • Lubricated every 4 hours (unloaded condition)
  • Breakage after approx. 10,000 cycles
  • Massive shaft wear
IGL_GEN_Welle_und_Bronzelager_DE_1

Bronze bearing

  • Lubricated every 4 hours (unloaded condition)
  • Breakage after approx. 10,000 cycles
  • Massive bearing wear
IGL_GEN_Welle-und-Metall-Polymerlager_DE_

Metal-polymer bearing

  • Lubricated every 4 hours (unloaded condition)
  • 50,000 cycles achieved
  • Massive bearing and shaft wear
IGL_GEN_Welle_und_igutex_TX1_Faserverbundlager_DE_1

igus igutex TX1 plain bearing

  • Tested in dry operation
  • 50,000 cycles achieved
  • Low wear
  • Best result in the test

iglidur® and igutex® plain bearings in the wear test with different loads

IGL_GEN_Diagramm_45_MPa_DE_1
IGL_GEN_Diagramm_75_MPa_DE_1

Graph 3

Different lubrication methods: Advantages and requirements

Lubrication-free

Lubrication-free bearing points

Requirements

  • Corrosion-protected shaft/receptacle required
  • Depending on the operating conditions, a seal may be useful to protect the system from massive ingress of dirt.

igus advantages

  • Longer service life
  • No failure due to insufficient lubrication
  • Lower shaft quality requirements
  • Lower price
  • No maintenance required
  • No lubrication system required (lubrication holes, grooves, cable, grease gun, centralised lubrication)
  • No grease discharge into the environment

Initial lubrication

Initial bearing point lubrication

Requirements

  • Effort for one-off lubrication of shaft and mount during assembly
  • A seal is useful to ensure that the grease applied once remains in the system for the duration of operation

igus advantages

  • Longer service life
  • No failure due to insufficient lubrication
  • Lower shaft quality requirements
  • Lower price
  • No maintenance effort
  • (Almost) no grease discharge into the environment

Regular lubrication

Periodic bearing point lubrication

Requirements

  • Effort for lubrication
  • Complete lubrication system (lubrication holes, grooves, cable, grease gun, centralised lubrication)
  • Regular maintenance schedule (provision of lubricant, personnel)

igus advantages

  • Longer service life
  • No failure due to insufficient lubrication
  • Lower shaft quality requirements
  • Lower price
  • Reduced maintenance costs possible due to extended intervals

Our materials for lubrication-free heavy-duty applications

igutex® TX1- The robust all-rounder

igutex TX1 fibre composite bearings
  • Temperature [°C] +120
  • surface pressure [MPa] 200
  • coefficient of friction [µ] 0,37
  • wear [µm/km] 7

igutex® TX2 -The specialist for hard shafts

igutex TX2 fibre composite bearings
  • Temperature [°C] +130
  • surface pressure [MPa] 180
  • coefficient of friction [µ] 0,31
  • wear [µm/km] 7

igutex® TX3 -The endurance runner for the highest loads

igutex TX3 fibre composite bearings
  • Temperature [°C] +130
  • surface pressure [MPa] 180
  • coefficient of friction [µ] 0,28
  • wear [µm/km] 2

iglidur® Q3E- 2 component high load bearing

Q3E
  • Temperature [°C] +100
  • surface pressure [MPa] 135
  • coefficient of friction [µ] 0,56
  • wear [µm/km] 2,1

Whitepapers and fact sheets

lubrication-free bearing points in construction machinery

White paper preview
  • Important functions of lubrication in plain bearings
  • Reasons for switching to lubrication-free plain bearings
  • Differentiation: lubrication-free iglidur® plain bearings vs. lubricated metallic bearings
  • Functionality of self-lubricating plain bearings
  • What to consider when switching to dry-running plain bearings

Heavy Duty brochure

Heavy-duty brochure preview
  • Material overview of heavy-duty plain bearings
  • How iglidur® and igutex® materials work
  • lubrication - a challenge for the industry
  • Sustainable product development
  • Application examples from practice
IGL_GEN_igus_Factsheet_Gasnitrocarburierung_DE_1
Download the factsheet
IGL_GEN_igus_Factsheet_Korrosionsschutzwachs_DE_1
Request the factsheet
IGL_GEN_igus_Factsheet_Axiale_Sicherung_für_zylindrische_Gleitlager_DE_1
Download the factsheet
IGL_GEN_igus_Factsheet_Dichtungskonzept_mit_Filz_EN_2
Download the factsheet
IGL_SCR_igus-Factsheet-Montage-von-igutex-Gleitlagern_DE_1
Download the factsheet

References

All-terrain vehicle

Kässbohrer Geländefahrzeug AG

Demarko application

Demarko

A-frame application

Ship & Yacht Engineering Ltd.

Thaler application

Thaler GmbH & Co. KG

Contact us

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