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igus® Ltd.

Caswell Road

Northampton, NN4 7PW

01604 677240

Automated loading of machining centres with the help of harnessed energy chains


  • What was needed: A reliable solution for the automated loading of MH HEIDI machining centres
  • Requirements: A space-saving solution and small bend radii, high load carrying capacity, dynamic responsiveness
  • Product: readychain harnessed energy chain
  • Application area: machine tools
  • Success for the customer: Saves time during harnessing, reliably operating machine in automatic mode due to the ready-to-install harnessed energy supply system with guarantee

To MH HEIDI: Storage systems with articulated arm robots and a need for a lot of space are often used for the automated loading of machining centres and rotary indexing machines – a very powerful, but also complex solution. Together with MH HEIDI, SEMA Maschinenbau GmbH developed a very sophisticated and effective telescopic arm solution that feeds workpieces and other items to standard machines of different manufacturers. What is special about the telescopic arm is that it can extend outwards from two sides, thus enabling the system to supply two machine tools.
The load-bearing capacity of the telescopic arm is 400kg and it can extend outwards up to 1,700mm from both sides.
MH HEIDI machining centre with readychain systems in an S-curve

The challenge

In order to enable the telescope arm to extend outwards from both sides, some special design stratagems were necessary. The energy chain used play a key role in this. It has to satisfy the requirements regarding weight, travel speed and compactness and enable a high degree of dynamic responsiveness in order to ensure that the telescope arm extends outwards from both sides.
For SEMA, it was also important to create as much storage space in the system as possible and this is why the handling system had to be designed to be as compact as possible. Initially proposed possible solutions with individual chains for each telescopic axis were not feasible. Another more suitable solution therefore had to be found.


Due to the requirements in terms of weight, travel speed and compactness, an energy chain of the E4.38L series was the clear choice. Their lightweight makes the required dynamics possible. Due to the limited amount of installation space, two chains from this series were ultimately combined with each other and used in an S shape with very tight bend radii – a kind of very sharp S curve.
The energy chain guide must automatically return to the basic position after every loading cycle in order to avoid collision during the subsequent movements and so the two chains were mounted next to each other but rotated by 180 degrees in relation to each other in order to enable movement in both directions and, at the same time, make sure that the chain remained inherently stable.
Due to the installation situation, there was a further problem, namely that the small bend radius of the chain was too small for the cables used. The cables were therefore also obtained from igus – already harnessed as readycable. The chain and cables were used as a ready-to-install harnessed readychain system . The benefits for SEMA were the system guarantee and the time saving.
To the readychain® overview

motion - magazine for energy chain systems®

Improve the performance of your machine ... Cost down.

In this igus® magazine you will find numerous possibilities and application examples of how you can bring your tech up and/or cost down with ready-to-install energy chain systems.
Order your personal copy here

The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "igutex", "kineKIT", "manus", "motion plastics", "pikchain", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH